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518 Nianjiabang Rd., Pudong, Shanghai, 201318

Call Us

+86-21-50315313
+86-13817818032

Mail Us

sales@aerogelzone.com

ThermThin— Thin Aerogel Thermal Barriers

With ThermThin CS Series Aerogel Thermal Barrier Core Sheets as the core materials, and rubber, polymer, and others as the packaging materials, ThermThin Series Thin Aerogel Thermal Barriers are ideal for battery thermal management and now mainly used to prevent thermal runaway of battery cells in new energy vehicle battery packs.

The thickness and size of the aerogel thermal barriers can be customized.

  • Extremely low thermal conductivity
  • Super thin thickness
  • Flame retardant
  • Great compression performance as buffer between battery cells
  • Environmentally friendly

 

Price Range: $15.00 – $50, Stock: More than 1000pcs

Table of Contents

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Product Data

ThermThin Series Thin Aerogel Thermal Barriers are made with ThermThin CS Series Aerogel Thermal Barrier Core Sheets as the core materials, and rubber, polymer and others as the packaging materials.

Product Applications

With excellent heat insulation and buffering performance, ThermThin Series Thin Aerogel Thermal Barriers are mainly used for thermal protection between lithium-ion power battery cells, and they can effectively prevent thermal runaways of the cells and greatly improve the driving safety of new energy vehicles.

When one of the cells suffers from thermal runaway, the thin aerogel thermal barrier between the cells can block the heat transfer to the adjacent cells and prevent heat diffusion, thereby avoiding the domino effect of the thermal runaway of the new energy power battery cells.

Product Strengths

  • Excellent thermal insulation performance
    The thermal conductivity of the thin aerogel thermal barriers ≤0.030W/(m·K) at 25℃
  • Super thin insulation thickness
    As the thermal conductivities of the aerogel thermal barriers are extremely low, the thicknesses are extremely thin, which is space-saving and can improve battery performance.
  • Flame retardant
    Flame retardant grade A1
  • Great compression performance
    The thin aerogel thermal barriers can be used as a buffer material between the battery cells, which can adapt to the expansion and contraction changes of the cells during charging and discharging.
  • Environmentally friendly
    The thin aerogel thermal barriers are made of inorganic components and which are green and  environmentally friendly.

Product Key Specs

Unit Price Metrics per sheet Thermal Conductivity ≤0.019W/(m·K)(25℃)
Main Ingredient Silica(SiO2) aerogel, fiberglass/basalt/ceramic fiber, PET/PI film, rubber frame or others Color and Shape White/Black sheets with frames
Thickness 0.4mm~5.0mmmm, can be customized Working Temperature Range ≤580℃(fibergalss composited as the core)
≤800℃(basalt fiber composited as the core)
≤1300℃(ceramic fiber composited as the core)
Width*Length To be customized Density 200±20kg/m³
 

 

Color Light grey sheet with white frame Hydrophobic Rate ≥99%
Flame-Retardant Rating Grade A1 Suggested Storage Temperature 5℃ to 45℃

 

Pitfalls to Avoid in Aerogel Material Procurement

Looking to procure aerogel materials? Don’t fall into the common traps that could cost you time, money, and quality. Here are some pitfalls to avoid:

Aerogel materials are advanced high-tech materials, and finding a professional and reliable supplier can be challenging. Lack of supplier information can lead to the procurement of substandard, low-quality, or even fake aerogel materials, which may not meet the required specifications. You may ask your potential aerogel material suppliers: Are you able to provide a turnkey solution to my project? What are the production and inspection standards of your aerogel products? Do you provide full certificates?

When you compare the specs and costs of aerogel materials with others, especially with traditional insulation materials, do take into full consideration the practical working condition like temperature, humidity, and material lifespan, etc., and compare fully the costs of your project in the long run, like total energy costs in the long run, installation and maintenance costs, environmental protection costs, used insulation material recycling costs, etc. 

Aerogel materials are specialized products that require careful production, handling, and technical support. Choosing the cheapest supplier may result in false pricing, low quality, toxic material with volatile harmful substances, inconsistent supply, and poor customer service.

Aerogel has many potential applications, but not all aerogel is created equal. Make sure your supplier provides certification and testing data to ensure the aerogel meets your specific needs.

Aerogel materials come in different forms, each with its unique properties and intended applications, so it’s important to communicate your specific needs to your supplier. Failing to do so could result in delays, miscommunication, and the wrong aerogel material for your needs.

Each aerogel material has its unique application and installation requirements. Ensure you select the correct aerogel material that can be installed well and work stably under the practical environment of your project, like temperature and humidity, space for installation, VOCs requirement, etc.

Avoid these pitfalls and ensure a successful procurement process by partnering with a reputable supplier who understands the intricacies of aerogel material. Contact us today to learn more about our high-quality aerogel and customer service.

Cost Analysis

Please note that the final cost depends on the quantity, customized service required, specifications of the raw materials used, the distance and the way of freight transportation, the relevant national laws, etc.

Order Steps& Services

Our sales engineers are 24/7 online for you, and in each order step, you will enjoy our professional and considerate services. 

Step 1: Inquiry and instant quote (within 24h)

  • Contact us about your detailed inquiry requirements, like your project details, required aerogel material specs, quantity, packaging, etc., the more detailed, the better.
  • We can offer FOR FREE a sample solution to your project in case you are not sure about the aerogel material you need. You can check the Solution Cases we’ve done for your reference.
  • Normally, our sales engineers are 24/7 online. Just submit an inquiry email to us, or directly call us or chat with us online, and we will reply to you within 24h. 

Step 2: Sampling(3-10 working days)

  • Confirm with us your sample requirements. For new customers, both the sample material costs and delivery costs are borne by the customer; For old customers, sample material costs are borne by us, and delivery costs by the customer. Sampling payment can be done 100% in advance via company or private bank account.
  • We will arrange as soon as possible the sample production if it’s not in stock. Normally samples can be ready within 3 days. But for OEM or private label customers, custom sample packaging and labeling may be necessary, so it may take an extra week to prepare them.
  • Before the sample delivery by international express, we will take sample photos or videos for your confirmation. International express tracking no. will be sent to you as soon as it comes out, together with the customs clearance documents if you need them. We will follow the whole express delivery process in case of any customs or transportation problems. And we will inform you when your sample has arrived at the nearest express station to you. 

Step 3: Sample Testing (time duration depending on you)

  • When you receive our aerogel material sample, your feedback is very important to us. Let us know if you have any problems with the sample.  We will reply to you within 24h.
  • To test our aerogel sample material properly, you may need certain instruments and apparatus and follow our user instructions. As we are 24/7 online, our engineers can help solve your technical problems via phone calls or video calls any time you need. 

Step 4: Bulk Order Production(7-25 days)

  • After you have tested our sample aerogel material and confirmed your satisfaction, we will come to the bulk order. Invoices or contracts will be sent for your payment by T/T or any other.
  • Normally, for bulk order, we can accept at least 30% by T/T in advance and the balance to be made before shipment. But for old or well-reputed customers, different payment policies can be negotiated.
  • Normally, bulk order production will be start immediately after you show us the payment bank transaction record and it will take 1-3 weeks to finish. Our sales engineers will follow closely from the beginning to the end. Any problem during production, we will inform you immediately and we can discuss it as soon as possible.

Step 5: Shipping (10-35 days)

  • We always make full use of the packing and loading space to help save your transportation costs to the utmost.
  • We will book the vessel days in advance from forwarders with rich working experience and strong handling ability, to avoid booking tensions, too troublesome logistics procedures, and before shipment, we will take photos or videos of the packing and loading for your confirmation. 
  • Transportation documents will be sent to you as soon as it comes out, together with the customs clearance documents if you need them. We will follow the whole shipment process in case of any customs or transportation problems. And we will inform you days before your goods arrived at the destination port. 

Step 6: After-sales and Warranty(12 months)

  • When you receive our aerogel material bulk goods, your feedback is vital to us. Let us know if you have any problems with the goods.  We will reply to you within 24h.
  • To install and test our aerogel material properly, you may need certain instruments and apparatus and follow our user instructions. As we are 24/7 online, our engineers can help solve your technical problems via phone calls or video calls any time you need. 
  • Our aerogel material quality warranty is 12 months. In case any quality failure happens, we will be responsible.
  • After 12 months till the service life (normally over 20 years) of our aerogel material ends, if any problem happens with our product, just let us know as soon as possible. We promise to try our best to help solve the problem.

Need professional solutions to your insulation project?

Contact us now and experience the difference of working with a team of aerogel experts dedicated to your success.

What Customers Say About Us

Discover what our valued customers have to say about our aerogel solutions and services. We believe that reviews by customers speak louder than whatever we could say about ourselves.

André Petit

    "Amazing, your pre-sales insulation sample solution really attractive to us, and your team so professional. Honestly, we learned a lot and hope we can visit your factory soon."

    André Petit

    CEO

    Seo-Yun Kim

      "Many thanks for offering a simple solution to test your aerogel powder samples before we send them to end customers. It really works and no customer complaint happens."

      Seo-Yun Kim

      SOURCING MANAGER

      Laura Harris

        "Lucky to have you as our business partner. So fast delivery and time difference is never a problem. BTW, we found your aerogel powder and blanket quality better the famous one here."

        Laura Harris

        PURCHASING DIRECTOR

        Francesco Pieroni

          "Thank you very much. We love your customized turnkey solution. Now we don’t have to source materials for our insulation project one by one. That really helps us save a lot."

          Francesco Pieroni

          COO

          Move a Further Step to Your Success

          Contact us now and experience the difference of working with a team of aerogel experts dedicated to your success.

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          Frequently Asked Questions

          We are a manufacturing&trading combo in China.
          All our aerogel materials are made in China, with world-top quality but at moderate prices.
          Unless otherwise specified, 12 months warranty and 25 years lifespan.
          Normally our MOQ is 10 packages. But sample orders are acceptable.
          Yes, our factory can do OEM or customized production, but it depends on the total order quantity or amount.
          For normal orders, 30% T/T in advance, balance to be made before delivery, and lead time 7-15 working days; For customize orders, sampling fees 100% in advance, and lead time 7-20 working days.

          Discover the Power of Aerogel Today

          Have more questions about the magical aerogel materials? Contact us now.

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          * We AerogelZone sales staff normally reply within hours, please kindly note our email formatted ‘xxx@aerogelzone.com

          * All your personal information will be strictly kept confidential